Thank you for the detailed response Jurgen.
I agree regarding your point on scrapping. I have actually removed the 551 to 558 movement types from all job roles and created a stand alone job rols which only a select few have access to (and they are only added to user list if finance agree user) in order for it not to be misused.
I see your point regarding the 'DR' process that you use. Our scenario would be to have a part number for a ROL and then another part number for M but both for the same material. Therefore, all new production order demand would call for a ROL and the returned surplus would be under the M part number. However, without ABAP development (whcih we are trying not to use) the best process that we can use is to BLOCK surplus stocks and educate warehouse/production users on how to deal with the manual process.
Your rounding value statement makes sense. Thank you for clarity.
Regards
Darren