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Split in batch production

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Hi,

 

We have 2 lines of production where one line has got the capacity of 501
-1000kgs and other line got 0-500kgs capacity. We may create Alt BOM 1 & 2
with lot sizes to pick up the right BOMs. And, we have no issues for the line
one....It can accommodate 500-1000kgs batch size from input equipment to final
output equipment.

 

But, the line two got some capacity constraints(initial equipment) where we
need to manufacture the 500kgs in 3 batches like 200kgs,200kgs & 100kgs
before it goes to (final equipment) of distillation and comes out with 500kgs
of production. Initial and final equipments are in the same continuous
production line. Batch Management active.

 

How to map this scenario in PP-PI...Can anyone help on this.

 

Thanks in advance.


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